How To Craft Perfect And Stylish Custom Die Cut Boxes

October 3, 2023



Custom die cut boxes are the top choice of every brand when it comes to the question of improving the viability and attraction of the products. The other reason behind the popularity of die-cut boxes is that they are considered the perfect way to promote products in the marketplace.

The elegance of die-cut boxes is entirely dependent on their stylish and classy appearance. So it needs extra caution when it comes to the matter of crafting of die-cut boxes. This process of crafting is not as simple as it looks.

Every brand needs to put extra effort into this process of crafting because even a small defect or negligence during the crafting process can ruin the entire presentation of die-cut boxes.

Presuming that if you are reading this blog then this information will be very helpful for you and your brand in the crafting of die-cut boxes. I will discuss here in detail about all the steps that are directly or indirectly involved in the crafting of die-cut boxes. If you follow all the below steps then you can easily create a perfect and stylish die-cut box that can leave a lasting impression on their customers.

1-Run Background Check:

The first thing that you need to do before you start crafting custom die cut packaging boxes is to run a proper background on the product for which you are making these boxes.

In this background check try to keep a special focus on product size, color combination, design, and topography.

A- Size And Style:

Before you select the size of your die-cut boxes try to get all the information related to the product like their weight, size, height, and width.

One more thing, before you pick the style of die-cut boxes you need to make sure you have all the knowledge related to product specifications.

B- Color Combination:

Color combinations of custom printed die cut boxes are very crucial for the attraction of the products. So make sure that the color combinations you select for your die-cut are perfectly blended with each other.

C- Design & Topography:

The design and topography of the die-cut boxes play a significant role in building a solid image of the products in the market. Before you pick any design try to make certain that the design is perfect enough for the die-cut boxes.

2- Careful Regarding Material Of Die-cut Boxes:

In any way, if you want perfection in the crafting process of your custom white packaging boxes then observe utmost caution regarding the choice of the material. There are different factors in the material selection on which you can observe this caution which are their nature, and types.

A- Material Nature:

The durability and strength of the die-cut boxes are completely dependent on the nature of the material. The most used materials for the crafting of die-cut boxes are given below,

  • Rigid
  • Kraft Paper
  • Cardboard
  • Corrugated

B- Paperboard Variets:

You can also pick any of the below types of paperboard for crafting die-cut boxes.

  • Holographic
  • Texture
  • Metallic
  • White Craft
  • SBS C2S
  • Black Craft Paper

B-Corrugated Types:

The main purpose of corrugated material and its types is to protect the products during the shipping process. The most popular types of corrugated that you can pick for the crafting of triangle packaging boxes are given below,

  • Box Board E-Flute
  • Kraft E-Flute
  • Crystal White E-Flute
  • SBS E-Flute

3-Printing Varieties:

There are different printing varieties available in the market that can be used for the crafting of die-cut boxes. For better printing of custom triangle boxes, you just need to focus on printing types, techniques, and ink.

A- Printing Types:

You can choose any of the below printing types for the crafting of your die-cut boxes,

  • Full Color Printing
  • PMS Printing
  • One Color Printing
  • Outside & Inside Full printing

B- Ink Choice:

Printing ink basically provides extra attraction so make sure that your selection of ink is compatible with the design of die-cut boxes. Below are some of the most used ink varieties that you can choose for the crafting of your die-cut boxes.

  • Water Based Inks
  • Oil Based Inks
  • Fluorescent Color Inks
  • Soy Vegetable Inks
  • Pantone Metallic
  • Pantone

C- Printing techniques:

The primary purpose of different printing techniques is to provide customizability to the design of the die-cut boxes. By using different printing techniques, you can easily provide a distinctive design to your die-cut boxes. Given below are some of the most used printing techniques in the USA market.

  • Screen Printing
  • Digital Printing
  • Lithography’
  • Flexography
  • Engraving

4-Lamination And Coatings:

The purpose of using lamination and coating is to provide additional security to the packaging of the die-cut boxes. Below are some of the most popular coating techniques that can help in the crafting of perfect and stylish die-cut boxes.

  • Matt Varnish
  • Gloss Varnish
  • Matt Lamination
  • Gloss Lamination
  • Spot UV
  • Aqueous Coating
  • Anti Scratch Lamination
  • Silk Lamination
  • Soft Touch Coating

5- End Finishing And Adds-On:

In the end fishing process, you can also put some add-ons as per your wish for the purpose of enhancing the decoration of your die-cut boxes. Below are some of the most used add-ons for fishing purposes.

  • Foil Stamping
  • Embossing
  • Debossing
  • Foil Stamping


Custom die cut boxes are a perfect way to enhance the attraction and beauty of your products. The beauty and attraction of die-cut boxes are entirely dependent on how well they are crafted. With the help of the above information, you can easily craft perfect die-cut boxes for your products.


Carlos Diaz
I believe in making the impossible possible because there’s no fun in giving up. Travel, design, fashion and current trends in the field of industrial construction are topics that I enjoy writing about.

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